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Manufacturing and
Optimization support

Overview

Our manufacturing optimization consulting service helps companies streamline their electronics production processes, improve yield rates, and reduce costs while maintaining quality standards. We specialize in bridging the gap between design and manufacturing, ensuring products are optimized for efficient, reliable production at scale.
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Core Capabilities
Embedded Software Design

Production Test Strategy

  • Test coverage analysis
  • Automated test system design
  • In-circuit test development
  • Functional test optimization
  • Boundary scan implementation
  • Environmental stress screening
Embedded Software Design

Assembly Process Optimisation

  • SMT process optimization
  • Through-hole assembly improvement
  • Mixed technology optimization
  • Component placement optimization
  • Reflow profile development
  • Wave soldering optimization
Embedded Software Design

Quality Control Systems

  • Inspection criteria development
  • Quality metrics definition
  • Statistical process control
  • Defect analysis procedures
  • Root cause investigation
  • Corrective action systems
Embedded Software Design

Manufacturing Documentation

  • Bill of Materials optimization
  • Assembly drawings development
  • Test specifications creation
  • Process control documentation
  • Quality assurance procedures
  • Traceability system design
  • PCB Assembly Optimization
    1. SMT line setup optimization
    2. Component placement improvement
    3. Solder process refinement
    4. First-pass yield improvement
    5. Throughput enhancement
  • Test System Development
    1. Automated functional testing
    2. In-circuit test implementation
    3. Flying probe test optimization
    4. Boundary scan integration
    5. End-of-line testing systems
  • Quality System Implementation
    1. Inspection system design
    2. Statistical process control
    3. Traceability implementation
    4. Documentation systems
    5. Training program development
  • Technologies & Tools
    1. Automated test equipment
    2. Process control software
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Example Applications

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